{"id":2909,"date":"2024-04-15T07:37:33","date_gmt":"2024-04-15T07:37:33","guid":{"rendered":"https:\/\/4nodes.org\/osteofitllc\/?p=2909"},"modified":"2024-04-16T10:28:37","modified_gmt":"2024-04-16T10:28:37","slug":"optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses","status":"publish","type":"post","link":"https:\/\/4nodes.org\/osteofitllc\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\/","title":{"rendered":"Optimization of Orthopedic Surgical Instrument Trays: Lean Principles to Reduce Fixed Operating Room Expenses"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"2909\" class=\"elementor elementor-2909\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c6fc8a4 elementor-section-stretched elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c6fc8a4\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;stretch_section&quot;:&quot;section-stretched&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-a7f80e5\" data-id=\"a7f80e5\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9805cf5 elementor-widget elementor-widget-image\" data-id=\"9805cf5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"478\" height=\"159\" src=\"https:\/\/4nodes.org\/osteofitllc\/wp-content\/uploads\/2024\/04\/Picture19.png\" class=\"attachment-full size-full wp-image-2912\" alt=\"Optimization of Orthopedic Surgical Instrument Trays: Lean Principles to Reduce Fixed Operating Room Expenses\" srcset=\"https:\/\/4nodes.org\/osteofitllc\/wp-content\/uploads\/2024\/04\/Picture19.png 478w, https:\/\/4nodes.org\/osteofitllc\/wp-content\/uploads\/2024\/04\/Picture19-300x100.png 300w\" sizes=\"(max-width: 478px) 100vw, 478px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6a7ea32 elementor-section-stretched elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6a7ea32\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;stretch_section&quot;:&quot;section-stretched&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-dec00b3\" data-id=\"dec00b3\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-dc2c13c elementor-widget elementor-widget-text-editor\" data-id=\"dc2c13c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>Abstract<\/strong><\/h4><p><b>Background:\u00a0<\/b>Optimization of surgical instrument trays improves efficiency and reduces cost. The purpose of this study is to assess the economic impact of optimizing orthopedic instrument trays at a tertiary medical center.<\/p><p><b>Methods:\u00a0<\/b>Twenty-three independent orthopedic surgical instrument trays at a single academic hospital were reviewed from 2017 to 2018. Using Lean methodology, surgeons agreed upon the fewest number of instruments needed for each of the procedure trays. Instrument usage counts, cleaning times, room turnover times, tray weight, holes in tray wrapping, wet trays, and time invested to optimize each tray were tracked. Cost savings were calculated. Student&#8217;s t-test was used to determine statistical significance, with P &lt; .05 considered significant.<\/p><p><b>Results:\u00a0<\/b>The mean instrument usage before and after Lean optimization was 23.4% and 54.2% (P &lt; .0001). By Lean methods, 433 of 792 instruments (55%) were removed from 11 unique instrument trays (102 total trays), resulting in a reduction of 3520 instruments. Total weight reduction was 574.3 pounds (22%), ranging from 2.1-16.2 pounds per tray. The number of trays with wrapping holes decreased from 13 to 1 (P &lt; .0001). The process of examining and removing instruments took an average of 7 minutes 35 seconds per tray. The calculated total annual savings was $270,976 (20% overall cost reduction).<\/p><p><b>Conclusion:\u00a0<\/b>In addition to substantial cost savings, tray optimization decreases tray weights and cleaning times without negatively impacting turnover times. Lean methodology improves efficiency in instrument tray usage, and reduces hospital cost while encouraging surgeon and staff participation through continuous process improvement.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Abstract Background:\u00a0Optimization of surgical instrument trays improves efficiency and reduces cost. The purpose of this study is to assess the economic impact of optimizing orthopedic instrument trays at a tertiary medical center. Methods:\u00a0Twenty-three independent orthopedic surgical instrument trays at a single academic hospital were reviewed from 2017 to 2018. Using Lean methodology, surgeons agreed upon&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[240],"tags":[],"post_series":[],"class_list":["post-2909","post","type-post","status-publish","format-standard","hentry","category-value-of-single-use-instruments","entry","no-media"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.0 (Yoast SEO v27.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Orthopedic Instrument Tray Optimization: Lean Principles<\/title>\n<meta name=\"description\" content=\"Discover efficient surgical instrument tray management strategies. Explore methods for optimizing instrument trays to enhance surgical workflows.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/4nodes.org\/osteofitllc\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Optimization of Orthopedic Surgical Instrument Trays: Lean Principles to Reduce Fixed Operating Room Expenses\" \/>\n<meta property=\"og:description\" content=\"Discover efficient surgical instrument tray management strategies. Explore methods for optimizing instrument trays to enhance surgical workflows.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/4nodes.org\/osteofitllc\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\/\" \/>\n<meta property=\"og:site_name\" content=\"Osteofit LLC - Acetabular Reamers\" \/>\n<meta property=\"article:published_time\" content=\"2024-04-15T07:37:33+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-04-16T10:28:37+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/4nodes.org\/osteofitllc\/wp-content\/uploads\/2024\/04\/Picture19.png\" \/>\n<meta name=\"author\" content=\"administrator\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"administrator\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/\"},\"author\":{\"name\":\"administrator\",\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/#\\\/schema\\\/person\\\/1a5d88cecce885e9a72275e97451881c\"},\"headline\":\"Optimization of Orthopedic Surgical Instrument Trays: Lean Principles to Reduce Fixed Operating Room Expenses\",\"datePublished\":\"2024-04-15T07:37:33+00:00\",\"dateModified\":\"2024-04-16T10:28:37+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/\"},\"wordCount\":245,\"publisher\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/wp-content\\\/uploads\\\/2024\\\/04\\\/Picture19.png\",\"articleSection\":[\"Value of Single-Use Instruments\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/\",\"url\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/\",\"name\":\"Orthopedic Instrument Tray Optimization: Lean Principles\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/optimization-of-orthopedic-surgical-instrument-trays-lean-principles-to-reduce-fixed-operating-room-expenses\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/4nodes.org\\\/osteofitllc\\\/wp-content\\\/uploads\\\/2024\\\/04\\\/Picture19.png\",\"datePublished\":\"2024-04-15T07:37:33+00:00\",\"dateModified\":\"2024-04-16T10:28:37+00:00\",\"description\":\"Discover efficient surgical instrument tray management strategies. 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